Cosmos

Megamill Series

High Performance Double Column Machining Centres

megamill front

Machine Overview

The MEGAMILL Series CNC Bridge Type Vertical Machining Centres set a new benchmark in precision and performance, incorporating cutting-edge features and advanced capabilities.

The MEGAMILL Series excels in industries like Precision Die & Mould, Aerospace, Energy, Pump & Valve, and more, consistently delivering outstanding performance and reliability.

megamill 2218 scaled

Illuminated Design

All our machines are with LED lamps to create a well-lit working environment, ensuring optimal visibility and ease of operation. Built for durability and minimal maintenance.

Easy Access Maintenance

We’ve improved machine manageability with easy access windows to essential peripherals, streamlining maintenance and ensuring efficient operation.

Excellent Chip Disposal

The machines feature steeply slanted telescopic sliding covers that excel in chip disposal performance, keeping your workspace clean and ensuring uninterrupted machining.

Ring Coolant

Our ring coolant nozzles, strategically positioned around the spindle, deliver coolant to the cutting area, ensuring performance, efficient heat dissipation, and an optimal machining experience.

Additional Features

Stainless Steel Sill Protector

Stainless Steel Sill
Protector

Big Dual Side Windows

Big Dual
Side Windows

Directly Coupled Axis Servo Motor

Fully Enclosed
Guarding

Tool Storage 1

Inbuilt Tool
Stronge Cabinet

1 Air and 3 Coolant Nozzles scaled

1 Air and 3 Coolant
Nozzles

Lubrications scaled

Copper Pipe
for Lubrication

12-Station (24 Position) BMT Turret

The front doors are constructed using heavy-duty, shatterproof polycarbonate material. The generously sized window provides operators with clear and unobstructed visibility, making it effortless to monitor machining processes.

Secure Tool Storage: Enclosed Cabinet With Adjustable Rack

All CVM machines come equipped with endorsed cabinets featuring racks, providing a safe and organised space to store your valuable tools. The adjustable design ensures flexibility to accommodate tools of various sizes with ease.

Holster For Your Guns

The machines feature scuffless steel panels equipped with holsters for the coolant and air guns. This thoughtful design ensures your guns are securely stored, preventing paint scratches, accidental drops, and messy coolant drips, enhancing both efficiency and workplace safety.

Stainless Steel Protector

Front panels often bear the brunt of scratches and rust from operator handling of tools, tackle, and components. Our solution? Stainless steel protection to eliminate these issues, ensuring lasting durability and a pristine appearance. Say goodbye to scratches and rust concerns.

Brilliantly Illuminated for Optimal Visibility

Designed for optimal visibility in low light, CVM machines include a dual work lamp with white LEDs, a three-colour tower lamp, ambient tool cabinet lighting, and an illuminated machine name, ensuring a well-lit workspace for operator ease.

Seamless Access: Spacious Side Doors

Generously sized side doors are designed for easy access to the machine. These doors are strategically positioned below the table height, ensuring convenience during extended use. Work comfortably and efficiently with hassle-free access to your machine. (Except 640)

Versatile 360° Machine Design

Our machines feature a smooth, flush design on all four faces, offering you the freedom to position the machine in any orientation within your factory. Enjoy a sleek appearance from every angle.

Machine Specs

megamill series cnc

Table size: 2200×900 mm

Maximum load: 2.4 tons

X axis travel: 2000 mm

Y axis travel: 1100 mm

Z axis travel: 800 mm

Spindle motor (cont/30 min.): 15/18.5 kW

Speed: 6000 (8000,10,000)rpm

Taper: BBT-50

Feed rate: 15/15/12 mm/min

Cutting feed rate: 1 – 10,000 mm/min

Dimensions

X Axis Travel
2000 mm
Y Axis Travel
1100 mm
Z Axis Travel
800 mm
Table Size
2200×900 mm
Spindle motor
15/18.5 KW
Spindle Speed
6000 (8000, 10000)rpm
Spindle Tapert
BBT-50
Machine Weight
16 tons
Power Requirement (Controller)
50 KVA

Table size: 2000×1200 mm

Maximum load: 4 tons

X axis travel: 2200 mm

Y axis travel: 1400 mm

Z axis travel: 800 mm

Spindle motor (cont/30 min.): 15/18.5 kW

Speed: 6000 (8000,10,000)rpm

Taper: BBT-50

Feed rate: 15/15/12 mm/min

Cutting feed rate: 1 – 10,000 mm/min

Dimensions

X Axis Travel
2700 mm
Y Axis Travel
1400 mm
Z Axis Travel
800 mm
Table Size
2000×1200 mm
Spindle motor
15/18.5 mm
Spindle Speed
6000 (8000, 10000)rpm
Spindle Tapert
BBT-50
Machine Weight
18 tons
Power Requirement (Controller)
50 KVA

Table size: 2500×1200 mm

Maximum load: 6 tons

X axis travel: 2700 mm

Y axis travel: 1400 mm

Z axis travel: 800 mm

Spindle motor (cont/30 min.): 15/18.5 kW

Speed: 6000 (8000,10,000)rpm

Taper: BBT-50

Feed rate: 15/15/12 mm/min

Cutting feed rate: 1 – 10,000 mm/min

Dimensions

X Axis Travel
2700 mm
Y Axis Travel
1400 mm
Z Axis Travel
800 mm
Table Size
2500×1200 mm
Spindle motor
15/18.5 mm
Spindle Speed
6000 (8000, 10000)rpm
Spindle Tapert
BBT-50
Machine Weight
20 tons
Power Requirement (Controller)
50 KVA

Table size: 300×1200 mm

Maximum load: 6 tons

X axis travel: 3200 mm

Y axis travel: 1400 mm

Z axis travel: 800 mm

Spindle motor (cont/30 min.): 15/18.5 kW

Speed: 6000 (8000,10,000)rpm

Taper: BBT-50

Feed rate: 15/15/12 mm/min

Cutting feed rate: 1 – 10,000 mm/min

Dimensions

X Axis Travel
3200 mm
Y Axis Travel
1400 mm
Z Axis Travel
800 mm
Table Size
3000×1200 mm
Spindle motor
15/18.5 mm
Spindle Speed
6000 (8000, 10000)rpm
Spindle Tapert
BBT-50
Machine Weight
22 tons
Power Requirement (Controller)
50 KVA

Table size: 2000×1500 mm

Maximum load: 8 tons

X axis travel: 2200 mm

Y axis travel: 1800 mm

Z axis travel: 1000 mm

Spindle motor (cont/30 min.): 22/26 kW

Speed: 6000 (8000,10000)rpm

Taper: BBT-50

Feed rate: 15/15/12 mm/min

Cutting feed rate: 1 – 10000 mm/min

Dimensions

X Axis Travel
2200 mm
Y Axis Travel
1800 mm
Z Axis Travel
1000 mm
Table Size
2000×1500 mm
Spindle motor
22/26 mm
Spindle Speed
6000 (8000, 10000)rpm
Spindle Tapert
BBT-50
Machine Weight
22 tons
Power Requirement (Controller)
50 KVA

Table size: 3000×1500 mm

Maximum load: 10 tons

X axis travel: 3200 mm

Y axis travel: 1800 mm

Z axis travel: 1000 mm

Spindle motor (cont/30 min.): 22/26 kW

Speed: 6000 (8000,10000)rpm

Taper: BBT-50

Feed rate: 15/15/12 mm/min

Cutting feed rate: 1 – 10000 mm/min

Dimensions

X Axis Travel
3200 mm
Y Axis Travel
1800 mm
Z Axis Travel
1000 mm
Table Size
3000×1500 mm
Spindle motor
22/26 mm
Spindle Speed
6000 (8000, 10000)rpm
Spindle Tapert
BBT-50
Machine Weight
26.5 tons
Power Requirement (Controller)
50 KVA

Table size: 4000×1500 mm

Maximum load: 12 tons

X axis travel: 4200 mm

Y axis travel: 1800 mm

Z axis travel: 1000 mm

Spindle motor (cont/30 min.): 22/26 kW

Speed: 6000 (8000,10000)rpm

Taper: BBT-50

Feed rate: 15/15/12 mm/min

Cutting feed rate: 1 – 10000 mm/min

Dimensions

X Axis Travel
4200 mm
Y Axis Travel
1800 mm
Z Axis Travel
1000 mm
Table Size
4000×1500 mm
Spindle motor
22/26 mm
Spindle Speed
6000 (8000, 10000)rpm
Spindle Tapert
BBT-50
Machine Weight
31 tons
Power Requirement (Controller)
50 KVA

Table size: 3000×2100 mm

Maximum load: 12 tons

X axis travel: 3200 mm

Y axis travel: 2300 mm

Z axis travel: 1000 mm

Spindle motor (cont/30 min.): 22/26 kW

Speed: 6000 (8000,10000)rpm

Taper: BBT-50

Feed rate: 15/15/12 mm/min

Cutting feed rate: 1 – 10000 mm/min

Dimensions

X Axis Travel
3200 mm
Y Axis Travel
2300 mm
Z Axis Travel
1000 mm
Table Size
3000×2100mm
Spindle motor
22/26 mm
Spindle Speed
6000 (8000, 10000)rpm
Spindle Tapert
BBT-50
Machine Weight
29 tons
Power Requirement (Controller)
50 KVA

Table size: 4000×2100 mm

Maximum load: 13 tons

X axis travel: 4200 mm

Y axis travel: 2300 mm

Z axis travel: 1000 mm

Spindle motor (cont/30 min.): 22/26 kW

Speed: 6000 (8000,10000)rpm

Taper: BBT-50

Feed rate: 15/15/12 mm/min

Cutting feed rate: 1 – 10000 mm/min

Dimensions

X Axis Travel
4200 mm
Y Axis Travel
2300 mm
Z Axis Travel
1000 mm
Table Size
4000×2100mm
Spindle motor
22/26 mm
Spindle Speed
6000 (8000, 10000)rpm
Spindle Tapert
BBT-50
Machine Weight
32 tons
Power Requirement (Controller)
50 KVA
Model A B C D E G L W X Y Z
M-2011 6720 4100 1970 920 900 2100 2200 900 2000 1100 800
M-2214 7050 4090 2060 910 900 2100 2000 1200 2200 1400
M-2714 8050 4090 2060 910 900 2100 2500 1200 2700 1400
M-3214 9050 4090 2060 910 900 2100 3000 1200 3200 1400
M-2218 6200 4800 3700 1200 900 2100 2000 1500 2200 1800 1000
M-3218 8200 4800 3700 1200 900 2100 3000 1500 3200 1800
M-4218 10200 4800 3700 1200 900 2100 4000 2100 4200 1800
M-3223 8200 4800 4200 1200 900 2100 3000 2100 3200 2300
M-4223 10200 4800 4200 1200 900 2100 4000 2100 4200 2300

Tools

Maximum Tool Length
250 mm
Tool Charging Timer
2 sec
Maximum Tool Weight
8 Kg
Tool Capacity
24
Tool Diameter (with Adjacent Tool)
080
Tool Diameter (without Adjacent Tool)
0150

Accuracy

Positioning Accuracy
0.01 mm
Positioning Repeatability
+ 0.003

Step Type Beam for Improved Cutting Stability

The oversized beam is a step-type construction that allows for better stability of cutting.

Beam and Z axis 3
KDS1808A

Direct Drive Spindle

BBT 50 Taper is standard with the
22/26 kW spindle motor and 6000 rpm.
Two Speed Gearbox (Only for 6000 rpm Spindle)
1:5.5 Ratio The 22/26 kW geared drive spindle delivers up to 913 Nm of torque, offering excellent cutting flexibility for diverse applications.

Accumulator

A bladder accumulator is strategically incorporated to regulate hydraulic pressure fluctuations, effectively mitigating the impact of sudden power disruptions.

Accumulator

BOOST YOUR PROFITABILITY BY
ACHIEVING THE MAXIMUM WITH EASE

Heading

It focuses on customised dashboards and tools that help the operator to simplify his daily activity. The overall feature and package can reduce the time lost due to the complexity of the controller GUI; as a result, Zenez can significantly increase the machine output and profitability. • 10.4-inch display or large 15-inch display.

  • 10.4-inch display or large 15-inch display
  • Multi-touch User Interface
  • Fully functional vertical and horizontal soft-keys for non-touch usage
  • Crystal Type
  • Enhanced hardware to ensure reliability

The Home Screen

Status View

Program Status
Show Tool Life Status
Active Machining Condition
Port Count vs Total Required

ZENEZ Menu

Menu Pre-Machining APP
During Machining APP
Post Machining APP
Diagnosis APP
Maintenance APP
Tool Manager APP

Axis Load Meter

HOME SCREEN

CNC View

Axis Feed Rote
Spindle rpm Program Name
Sequence Number (N)
Block Number (B)
Progrom Buffer
Program Position
Spindle Load Stat

Maintenance Alert

An alert shows up if maintenance tasks are pending or one of the following is not normal:
Lubrication Level
Air Pressure Coolant Level
Tool Clamp

Megamill Series Machine

Scroll

Scroll in lists - Tool and Work offset list, Program, Gcode List Parameter.

Tap

Tap to move the cursor or navigate through the menus.

Pinch

Zoom in and out of graphic content during simulation mode.

digiFAC Features

Stainless Steel Sill Protector

Dashboard Monitoring

  • Live information of the entire factory.
  • Categorize machines (Unit-wise).
  • View regular utilisation of the machine.
Big Dual Side Windows

Program Transfer

  • Upload programs from computer to machine remotely.
  • Download programs and edit them from anywhere around the globe.
Directly Coupled Axis Servo Motor

Alarm Analysis

  • Alarm history by code/machine.
  • Time and duration of all alarms generated by a separate machine.
Tool Cuting Time Information

Tool Cutting Time Informationt

  • No more unidentified dry-runs.
  • Program path optimization in-sight.
  • Tool usage clarity.
  • Shorter cycle-times (if modified).
  • Eliminate NVA air time and improve your process.
All in one Dashboard

All-in-One Dashboard

  • Overview of all data of one machine on one screen.
  • Find out the machine's status right away.
  • One machine's information is displayed on a single screen.
Product Information

Production Information (Utilisation)

  • Detailed production information report: An automated daily production report.
  • All reports are available in Excel format.
Downtime Analysis

Downtime Analysis

  • See total machine downtime.
  • Monitor downtime and the reasons for it (Macro Downtime Feature).
  • Focus and easily get the classified major losses/downtimes and work on optimization.
Email Alerts

Email Alerts

  • Set a time for machines' idle condition and receive or get alarm notifications via email.
  • Management Reporting: Receive daily production reports and downtime analysis reports by email on a daily basis.

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