Machine Overview
The MEGAMILL Series CNC Bridge Type Vertical Machining Centres set a new benchmark in precision and performance, incorporating cutting-edge features and advanced capabilities.
The MEGAMILL Series excels in industries like
Precision Die & Mould, Civil Aviation, Energy, Pump & Valve, and more, consistently delivering outstanding
performance and reliability.
Machine Specs
Table size: 2000×1100 mm
Maximum load: 4 tons
X axis travel: 2200 mm
Y axis travel: 1200 mm
Z axis travel: 800 mm
Spindle motor (Mitsubishi): 15/18.5 kW
Speed: 6,000 (8,000, 10,000) rpm
Taper: BBT-50
Rapid rate (Mitsubishi): 20/20/15 m/min
Cutting feed rate: 1 – 10,000 mm/min
Table size: 2500×1100 mm
Maximum load: 6 tons
X axis travel: 2700 mm
Y axis travel: 1200 mm
Z axis travel: 800 mm
Spindle motor (Mitsubishi): 15/18.5 kW
Speed: 6,000 (8,000, 10,000) rpm
Taper: BBT-50
Rapid rate (Mitsubishi): 20/20/15 m/min
Cutting feed rate: 1 – 10,000 mm/min
Dimensions
| X Axis Travel 2000 mm |
Y Axis Travel 1100 mm |
Z Axis Travel 800 mm |
Table Size 2200×900 mm |
| Spindle motor 15/18.5 KW |
Spindle Speed 6000 (8000, 10000)rpm |
Spindle Tapert BBT-50 |
| Machine Weight 16 tons |
Power Requirement (Controller) 50 KVA |
Table size: 3000×1100 mm
Maximum load: 8 tons
X axis travel: 3200 mm
Y axis travel: 1200 mm
Z axis travel: 800 mm
Spindle motor (Mitsubishi): 15/18.5 kW
Speed: 6,000 (8,000, 10,000) rpm
Taper: BBT-50
Rapid rate (Mitsubishi): 20/20/15 m/min
Cutting feed rate: 1 – 10,000 mm/min
Dimensions
| X Axis Travel 2000 mm |
Y Axis Travel 1100 mm |
Z Axis Travel 800 mm |
Table Size 2200×900 mm |
| Spindle motor 15/18.5 KW |
Spindle Speed 6000 (8000, 10000)rpm |
Spindle Tapert BBT-50 |
| Machine Weight 16 tons |
Power Requirement (Controller) 50 KVA |
Table size: 2000×1300 mm
Maximum load: 4 tons
X axis travel: 2200 mm
Y axis travel: 1500 mm
Z axis travel: 800 mm
Spindle motor (Mitsubishi): 15/18.5 kW
Speed: 6,000 (8,000, 10,000) rpm
Taper: BBT-50
Rapid rate (Mitsubishi): 20/20/15 m/min
Cutting feed rate: 1 – 10,000 mm/min
Dimensions
| X Axis Travel 2000 mm |
Y Axis Travel 1100 mm |
Z Axis Travel 800 mm |
Table Size 2200×900 mm |
| Spindle motor 15/18.5 KW |
Spindle Speed 6000 (8000, 10000)rpm |
Spindle Tapert BBT-50 |
| Machine Weight 16 tons |
Power Requirement (Controller) 50 KVA |
Table size: 2500×1300 mm
Maximum load: 6 tons
X axis travel: 2700 mm
Y axis travel: 1500 mm
Z axis travel: 800 mm
Spindle motor (Mitsubishi): 15/18.5 kW
Speed: 6,000 (8,000, 10,000) rpm
Taper: BBT-50
Rapid rate (Mitsubishi): 20/20/15 m/min
Cutting feed rate: 1 – 10,000 mm/min
Dimensions
| X Axis Travel 2000 mm |
Y Axis Travel 1100 mm |
Z Axis Travel 800 mm |
Table Size 2200×900 mm |
| Spindle motor 15/18.5 KW |
Spindle Speed 6000 (8000, 10000)rpm |
Spindle Tapert BBT-50 |
| Machine Weight 16 tons |
Power Requirement (Controller) 50 KVA |
Table size: 3000×1300 mm
Maximum load: 8 tons
X axis travel: 3200 mm
Y axis travel: 1500 mm
Z axis travel: 800 mm
Spindle motor (Mitsubishi): 15/18.5 kW
Speed: 6,000 (8,000, 10,000) rpm
Taper: BBT-50
Rapid rate (Mitsubishi): 20/20/15 m/min
Cutting feed rate: 1 – 10,000 mm/min
Dimensions
| X Axis Travel 2000 mm |
Y Axis Travel 1100 mm |
Z Axis Travel 800 mm |
Table Size 2200×900 mm |
| Spindle motor 15/18.5 KW |
Spindle Speed 6000 (8000, 10000)rpm |
Spindle Tapert BBT-50 |
| Machine Weight 16 tons |
Power Requirement (Controller) 50 KVA |
Table size: 2000×1500 mm
Maximum load: 8 tons
X axis travel: 2200 mm
Y axis travel: 1800 mm
Z axis travel: 1000 mm
Spindle motor (Mitsubishi): 22/26 kW
Speed: 6,000 (8,000, 10,000) rpm
Taper: BBT-50
Rapid rate (Mitsubishi): 15/15/12 m/min
Cutting feed rate: 1 – 10,000 mm/min
Dimensions
| X Axis Travel 2200 mm |
Y Axis Travel 1800 mm |
Z Axis Travel 1000 mm |
Table Size 2000×1500 mm |
| Spindle motor 22/26 mm |
Spindle Speed 6000 (8000, 10000)rpm |
Spindle Tapert BBT-50 |
| Machine Weight 22 tons |
Power Requirement (Controller) 50 KVA |
Table size: 3000×1500 mm
Maximum load: 10 tons
X axis travel: 3200 mm
Y axis travel: 1800 mm
Z axis travel: 1000 mm
Spindle motor (Mitsubishi): 22/26 kW
Speed: 6,000 (8,000, 10,000) rpm
Taper: BBT-50
Rapid rate (Mitsubishi): 15/15/12 m/min
Cutting feed rate: 1 – 10,000 mm/min
Dimensions
| X Axis Travel 3200 mm |
Y Axis Travel 1800 mm |
Z Axis Travel 1000 mm |
Table Size 3000×1500 mm |
| Spindle motor 22/26 mm |
Spindle Speed 6000 (8000, 10000)rpm |
Spindle Tapert BBT-50 |
| Machine Weight 26.5 tons |
Power Requirement (Controller) 50 KVA |
Table size: 4000×1500 mm
Maximum load: 13 tons
X axis travel: 4200 mm
Y axis travel: 1800 mm
Z axis travel: 1000 mm
Spindle motor (Mitsubishi): 22/26 kW
Speed: 6,000 (8,000, 10,000) rpm
Taper: BBT-50
Rapid rate (Mitsubishi): 15/15/12 m/min
Cutting feed rate: 1 – 10,000 mm/min
Dimensions
| X Axis Travel 4200 mm |
Y Axis Travel 1800 mm |
Z Axis Travel 1000 mm |
Table Size 4000×1500 mm |
| Spindle motor 22/26 mm |
Spindle Speed 6000 (8000, 10000)rpm |
Spindle Tapert BBT-50 |
| Machine Weight 31 tons |
Power Requirement (Controller) 50 KVA |
Table size: 3000×2100 mm
Maximum load: 13 tons
X axis travel: 3200 mm
Y axis travel: 2300 mm
Z axis travel: 1000 mm
Spindle motor (Mitsubishi): 22/26 kW
Speed: 6,000 (8,000, 10,000) rpm
Taper: BBT-50
Rapid rate (Mitsubishi): 15/15/12 m/min
Cutting feed rate: 1 – 10,000 mm/min
Dimensions
| X Axis Travel 3200 mm |
Y Axis Travel 2300 mm |
Z Axis Travel 1000 mm |
Table Size 3000×2100mm |
| Spindle motor 22/26 mm |
Spindle Speed 6000 (8000, 10000)rpm |
Spindle Tapert BBT-50 |
| Machine Weight 29 tons |
Power Requirement (Controller) 50 KVA |
Table size: 4000×2100 mm
Maximum load: 13 tons
X axis travel: 4200 mm
Y axis travel: 2300 mm
Z axis travel: 1000 mm
Spindle motor (Mitsubishi): 22/26 kW
Speed: 6,000 (8,000, 10,000) rpm
Taper: BBT-50
Rapid rate (Mitsubishi): 15/15/12 m/min
Cutting feed rate: 1 – 10,000 mm/min
| Model | A | B | C | D | E | G | L | W | X | Y | Z |
|---|---|---|---|---|---|---|---|---|---|---|---|
| M-2212 | ~6350 | ~4600 | 3235 | 705 | 655 | 1960 | - | - | - | - | - |
| M-2215 | ~6270 | ~4600 | 3435 | 1365 | 555 | 1960 | - | - | - | - | - |
| M-2218 | 6200 | 4800 | 3700 | 1200 | 900 | 2100 | 2000 | 1500 | 2200 | 1800 | |
| M-3218 | 8200 | 4800 | 3700 | 1200 | 900 | 2100 | 3000 | 1500 | 3200 | 1800 | - |
| M-4218 | 10200 | 4800 | 3700 | 1200 | 900 | 2100 | 4000 | 2100 | 4200 | 1800 | 1000 |
| M-3223 | 8200 | 4800 | 4200 | 1200 | 900 | 2100 | 3000 | 2100 | 3200 | 2300 | - |
| M-4223 | 10200 | 4800 | 4200 | 1200 | 900 | 2100 | 4000 | 2100 | 4200 | 2300 | - |
Torque Power Diagrams
Components machined by MegaMill Series
Structural Architecture
Box Guides
The Z-axis is equipped with robust, induction-hardened box guideways that are precisely ground and carefully hand-scraped to ensure exceptional surface quality. The enlarged contact surface of the guideways is perfectly suited for handling the demands of heavy-duty cutting.
Step Type Beam for Improved Cutting Stability
The oversized beam is a step-type construction that allows for better stability of cutting.
Direct Drive Spindle
BBT 50 Taper is standard with the
22/26 kW spindle motor and 6000 rpm.
Two Speed Gearbox (Only for 6000 rpm Spindle)
1:5.5 Ratio
The 22/26 kW geared drive spindle delivers up to 913 Nm of torque, offering excellent cutting flexibility for diverse applications.
Accumulator
A bladder accumulator is strategically incorporated to regulate hydraulic pressure fluctuations, effectively mitigating the impact of sudden power disruptions.
Hydraulic Weight Balancing
The Z-axis movement is precisely balanced using dual hydraulic cylinders, ensuring smooth and stable operation across various loads.
Optional Accessories
- Auto 5° Indexing
- Semi-Automatic Loading
- Hydraulic Head Clamp with 4 Pull Stud
- Hydraulic Tool Clamping (Manual Tool Change)
- Parking Station with Manual Movement
- Cover for Hirth coupling
90° Angle Head
BOOST YOUR PROFITABILITY BY
ACHIEVING THE MAXIMUM WITH EASE
It focuses on customised dashboards and tools that help the operator to simplify his daily activity. The overall feature and package can reduce the time lost due to the complexity of the controller GUI; as a result, Zenez can significantly increase the machine output and profitability. • 10.4-inch display or large 15-inch display.
- 10.4-inch display or large 15-inch display
- Multi-touch User Interface
- Fully functional vertical and horizontal soft-keys for non-touch usage
- Crystal Type
- Enhanced hardware to ensure reliability
The Home Screen
Status View
Program Status
Show Tool Life Status
Active Machining Condition
Port Count vs Total Required
ZENEZ Menu
Menu Pre-Machining APP
During Machining APP
Post Machining APP
Diagnosis APP
Maintenance APP
Tool Manager APP
Axis Load Meter
CNC View
Axis Feed Rote
Spindle rpm Program Name
Sequence Number (N)
Block Number (B)
Progrom Buffer
Program Position
Spindle Load Stat
Maintenance Alert
An alert shows up if maintenance tasks are pending or one of the following is not normal:
Lubrication Level
Air Pressure Coolant Level
Tool Clamp
Scroll
Scroll in lists - Tool and Work offset list, Program, Gcode List Parameter.
Tap
Tap to move the cursor or navigate through the menus.
Pinch
Zoom in and out of graphic content during simulation mode.
All-in-One Digital Data Monitoring Solution for Manufacturing Industries
digiFAC Features
Dashboard Monitoring
- Live information of the entire factory.
- Categorise machines (Unit-wise).
- View regular utilisation of the machine.
Program Transfer
- Upload programs from computer to machine remotely.
- Download programs and edit them from anywhere around the globe.
Alarm Analysis
- Alarm history by code/machine.
- Time and duration of all alarms generated by a separate machine.
Tool Cutting Time Informationt
- No more unidentified dry-runs.
- Program path optimisation in-sight.
- Tool usage clarity.
- Shorter cycle-times (if modified).
- Eliminate NVA air time and improve your process.
All-in-One Dashboard
- Overview of all data of one machine on one screen.
- Find out the machine's status right away.
- One machine's information is displayed on a single screen.
Production Information (Utilisation)
- Detailed production information report: An automated daily production report.
- All reports are available in Excel format.
Downtime Analysis
- See total machine downtime.
- Monitor downtime and the reasons for it (Macro Downtime Feature).
- Focus and easily get the classified major losses/downtimes and work on optimisation .
Email Alerts
- Set a time for machines' idle condition and receive or get alarm notifications via email.
- Management Reporting: Receive daily production reports and downtime analysis reports by email on a daily basis.
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