Machine Overview
Built for high-speed precision, the BBT40 Spindle machine offers a compact, energy-efficient design with increased power and advanced capabilities to maximise productivity and output.
Machine Specs
X axis Travel: 500 mm
Y axis Travel: 400 mm
Z axis Travel: 450 mm
Table Size: 650 x 400 mm
Max Loading Capacity:Â 300 kg
Spindle Motor Output: 7.5/11/15 kW
Spindle Max Speed: 8,000 rpm
Spindle Taper: BBT40
Rapid Feed Of X/Y/Z:Â 48/48/48 m/min
Tool Storage:Â 24 T
Tool Change Time (Tool-to-Tool): 2 Sec.
X axis Travel:Â 600 mm
Y axis Travel:Â 450 mm
Z axis Travel:Â 500 mm
Table Size: 750 x 450 mm
Max Loading Capacity:Â 300 kg
Spindle Motor Output: 7.5/11/15 kW
Spindle Max Speed: 8,000 rpm
Spindle Taper: BBT40
Rapid Feed Of X/Y/Z:Â 48/48/48 m/min
Tool Storage:Â 24 T
Tool Change Time (Tool-to-Tool): 2 Sec.
X axis Travel: 800 mm
Y axis Travel:Â 450 mm
Z axis Travel:Â 500 mm
Table Size: 1000 x 500 mm
Max Loading Capacity: 600 kg
Spindle Motor Output: 11/15/18.5 kW
Spindle Max Speed: 8,000 rpm
Spindle Taper: BBT40
Rapid Feed Of X/Y/Z:Â 48/48/48 m/min
Tool Storage: 30 T
Tool Change Time (Tool-to-Tool): 2 Sec.
X axis Travel:Â 600 mm
Y axis Travel:Â 450 mm
Z axis Travel:Â 500 mm
Rapid Traverse x/y/z: 48/48/48 m/min
Cutting Feed Rate x/y/z: 10/10/10 m/min
Pallet Dimension:Â 720 x 400 mm
Max. Load on Pallet:Â 200 x 2 kg
Table Tslot:Â Table is tapped hole type with M10 tapping
APC Type:Â Swing type rotary
Pallet Change Time:Â 11-13 sec.
Pallet Change & Clamping mechanism:Â Hydraulic
Torque Power Diagrams
Fanuc Controller
Mitsubishi Controller
Components machined by SmartMill Series
Automatic Tool Changer
Arm Type (SM 60)
1.8 Seconds (Tool to Tool)
24 Tools Storage (Standard)
Arm Type (SM 80)
1.8 Seconds (Tool to Tool)
30 Tools Storage (Standard)
Spindle Characteristics
Belt Drive
Dual Contact - BBT 40 Taper
8,000 rpm - Standard
10,000 rpm - Optional
Direct Drive (Optional)
10,000 rpm
12,000 rpm
Acceleration 1G
BOOST YOUR PROFITABILITY BY
ACHIEVING THE MAXIMUM WITH EASE
It focuses on customised dashboards and tools that help the operator to simplify his daily activity. The overall feature and package can reduce the time lost due to the complexity of the controller GUI; as a result, Zenez can significantly increase the machine output and profitability. • 10.4-inch display or large 15-inch display.
- 10.4-inch display or large 15-inch display
- Multi-touch User Interface
- Fully functional vertical and horizontal soft-keys for non-touch usage
- Crystal Type
- Enhanced hardware to ensure reliability
The Home Screen
Status View
Program Status
Show Tool Life Status
Active Machining Condition
Port Count vs Total Required
ZENEZ Menu
Menu Pre-Machining APP
During Machining APP
Post Machining APP
Diagnosis APP
Maintenance APP
Tool Manager APP
Axis Load Meter
CNC View
Axis Feed Rote
Spindle rpm Program Name
Sequence Number (N)
Block Number (B)
Progrom Buffer
Program Position
Spindle Load Stat
Maintenance Alert
An alert shows up if maintenance tasks are pending or one of the following is not normal:
Lubrication Level
Air Pressure Coolant Level
Tool Clamp
Scroll
Scroll in lists - Tool and Work offset list, Program, Gcode List Parameter.
Tap
Tap to move the cursor or navigate through the menus.
Pinch
Zoom in and out of graphic content during simulation mode.
QUICK SETUP
Magazine View
Users can assign large tools, fixed tools. locked tools, and maximum and minimum loads with tool type. Load Teaching is a value-added feature.
QUICK SETUP
Tool Manager
User Can assign Large Tools, Fixed Tools. Locked Tools. Maximum and Minimum Load with Tool Type. Load Teaching is a value added feature. *LT-Lorge Tool | FT - Fixed Tool | Wo5-Tool without Spindle Rotation
ADVANCE CONTROL
Machining Condition Selection
Machining
Condition Selection -
Settings Level 1-9 offers the user
control over the servo tuning. 1-9 represents tuning presets calibrated by the Cosmos and Mitsubishi Japan tech team to offer users the servo tuning control in a more understandable manner to maximise their profits by gaining customised control over roughing, semi-roughing, and finishing parameters.
"Can be activated by G-Code G331-339-or Manually. This option can be password
protected for restricted access.
ADVANCE CONTROL
Downtime Analysis
Downtime (DTE) Entry
Popup Whenever machine stops, the DTE pops up for classification for
interruption in machining
Downtime Analysis Report
Complete report on why machine was idle. Now you know where the issue is.
All-in-One Digital Data Monitoring Solution for Manufacturing Industries
digiFAC Features
Dashboard Monitoring
- Live information of the entire factory.
- Categorise machines (Unit-wise).
- View regular utilisation of the machine.
Program Transfer
- Upload programs from computer to machine remotely.
- Download programs and edit them from anywhere around the globe.
Alarm Analysis
- Alarm history by code/machine.
- Time and duration of all alarms generated by a separate machine.
Tool Cutting Time Informationt
- No more unidentified dry-runs.
- Program path optimisation in-sight.
- Tool usage clarity.
- Shorter cycle-times (if modified).
- Eliminate NVA air time and improve your process.
All-in-One Dashboard
- Overview of all data of one machine on one screen.
- Find out the machine's status right away.
- One machine's information is displayed on a single screen.
Production Information (Utilisation)
- Detailed production information report: An automated daily production report.
- All reports are available in Excel format.
Downtime Analysis
- See total machine downtime.
- Monitor downtime and the reasons for it (Macro Downtime Feature).
- Focus and easily get the classified major losses/downtimes and work on optimisation .
Email Alerts
- Set a time for machines' idle condition and receive or get alarm notifications via email.
- Management Reporting: Receive daily production reports and downtime analysis reports by email on a daily basis.
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